Custom Tool Engineering

Specialized tools for challenging pipelines. We design and deliver tailored in-line inspection solutions for complex, unpiggable, or unique pipeline systems, ensuring safe, efficient, and compliant operations backed by R&D expertise.

Smart Inspection for Reliable Pipelines

At Tuboscan, Research & Development enables us to solve complex pipeline challenges with precision. Whether it’s adapting to tough geometries or developing tools for unpiggable lines, our R&D team builds what off-the-shelf tools can’t.

By combining engineering expertise with rapid prototyping, we deliver tailored solutions that improve inspection accuracy, reduce downtime, and keep operations running safely.

Talk to Our Experts

Research & Development (R&D)

Engineering Innovation for Complex Pipelines

At Tuboscan, in-line inspection is more than a service it’s a tailored engineering process. Every pipeline has its own challenges, and through our in-house R&D, we design tools that fit unique specs, tough geometries, and flow conditions others avoid.

Engineered for Your Pipeline

We engineer each tool to suit your pipeline’s shape, medium, and accessibility even for unpiggable lines.

Actionable Results

Accurate data, no guesswork. We equip you to make fast, informed decisions with confidence.

Smart Tools

Our tools are developed through rigorous R&D and validated in demanding pipeline environments.

Support All the Way

From design to deployment, our experts work side by side with your team to deliver clarity, speed, and lasting results.

What Powers Our R&D-Driven Solutions

Our Research & Development program enables us to push the limits of what’s possible in pipeline inspection. From developing new tool configurations to solving unpiggable challenges, every solution is grounded in innovation, testing, and collaboration.

Tailored Tool Design

We engineer each inspection tool to meet specific pipeline specs, product types, and operating conditions.

Data-Backed Innovation

Our designs are shaped by real inspection data and field feedback—constantly improving accuracy and performance.

Challenging Pipeline Access

We develop custom solutions to inspect lines once thought unpiggable, including complex geometries and low-flow segments.

In-House Testing & Prototyping

All tools are tested in our dedicated R&D facility to validate performance before field deployment.

Collaborative Engineering

We work closely with operators to co-develop solutions that meet inspection goals and regulatory needs.

Designed for What In-Line Inspection Demands.

Whether you’re inspecting new pipelines or maintaining aging infrastructure, our in-line inspection tools help you see what’s happening inside.
From cracks and corrosion to geometry and wall thickness, get the data you need to act with confidence.

UTCD UTWM EMAT TFI MFL Caliper Cleaning Tools

Ultrasonic Crack Detection (UTCD)

Uses UT shear wave technology to detect and size cracks in the pipe body, welds, or girth welds.

Detects axial and circumferential cracks
Precise crack depth and length measurement
Available for pipeline sizes 6" to 56"

Ultrasonic Wall Thickness Measurement (UTWM)

Delivers highly accurate, direct wall thickness measurements using ultrasonic pulse timing.

Detects metal loss and manufacturing flaws
High axial and circumferential resolution
Accuracy up to ±0.4 mm depth sizing

Electromagnetic Acoustic Transducer (EMAT)

A contactless inspection method combining EMAT and TFI sensors for high-precision crack and corrosion detection, especially in gas lines.

No couplant needed (ideal for gas pipelines)
Detects SCC, axial corrosion, and coating disbondment
High-resolution crack and metal loss sizing

Transverse Field Inspection (TFI)

Specially designed to detect narrow axial metal loss and weld anomalies using a circumferential magnetic field.

Best for tunnel corrosion and long seam defects
Complements MFL tools
Available as stand-alone or combo run

Magnetic Flux Leakage (MFL)

MFL tools are used to identify metal loss, such as corrosion or gouging, by analyzing the distortion of magnetic fields in the pipeline wall.

High-resolution detection of internal and external corrosion
Operates in gas and liquid pipelines
Ideal for baseline and periodic inspection of corrosion

Caliper Inspection (Geometry)

Caliper tools are designed to detect internal pipeline geometry defects such as dents, ovalities, and pipeline deformations. This method provides a baseline view of the pipeline’s internal surface condition.

Detects dents, ovalities, and changes in pipeline shape
Helps identify potential restrictions
Used in pre-inspection and post-cleaning assessments

Cleaning Tools

Our mechanical cleaning tools are essential for preparing pipelines before inspection and ensuring optimal flow. From removing debris and wax to scale and corrosion, our cleaning tools are designed to adapt to various pipeline conditions without compromising safety or performance.

Mechanical and brush pigs for internal cleaning
Batching and sealing pigs for fluid separation
Foam pigs for drying and light cleaning
Customized solutions for different pipeline diameters
Helps ensure accurate ILI tool performance

Our In-Line Inspection Process

Here are the 3 core stages of the in-line inspection journey—from building the tool to delivering actionable insights.

Tool Manufacturing & Configuration

Each inspection tool is customized and prepared based on pipeline size, product medium, and inspection goals.

Field Run & Data Collection

The tool is launched into the pipeline, collecting high-resolution data on geometry, metal loss, cracks, and other anomalies during the run.

Data Analysis & Final Report

Our experts interpret the raw signals, validate anomalies, and deliver a clear report with insights and repair recommendations.

What is in-line inspection (ILI)?

In-line inspection involves sending specialized tools (known as "pigs") through pipelines to assess their condition from the inside. These tools collect data on wall thickness, corrosion, cracks, deformation, and other potential threats.

What types of pipelines can be inspected?

Our tools are compatible with a wide range of pipeline sizes and materials—both onshore and offshore—used for transporting gas, oil, water, and refined products.

How accurate is the data collected?

Our tools provide high-resolution measurements with precise location mapping. Depending on the technology used (MFL, UT, EMAT, TFI, etc.), we can detect metal loss, cracks, weld anomalies, and geometric issues with millimeter-level accuracy.

How long does the inspection process take?

The duration depends on the pipeline length, accessibility, and the tool configuration. A full cycle—from preparation to final report—can range from a few days to several weeks.

Can the tools work in both liquid and gas pipelines?

Yes, we offer inspection tools designed for both liquid and gas environments. We also offer tethered and bi-directional solutions for complex cases.

What happens after the inspection?

Our team performs detailed data analysis and delivers a report that includes findings, severity classification, and actionable recommendations to maintain pipeline integrity.